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Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy

Markenname: TOPPC
Modellnummer: TOPPC02
MOQ: 100 Quadratmeter
Preis: 10.8USD-16.8USD per sqaure meters
Verpackungsdetails: Zwei Seiten mit PE-Folien
Zahlungsbedingungen: L/C, T/T, Western Union, MoneyGram
Detailinformationen
Herkunftsort:
China
Zertifizierung:
ROSH CE
Material:
Polycarbonat
Einfache Installation:
Kalt biegbar
Breite:
Bis zu 2100 mm
Standardfarbe:
Grau
TemperaturWiderstand:
-40 ° C bis 120 ° C.
Installation:
Einfache Installation
Oberfläche:
UV-Schutz
Nettogewicht:
6,0 kg/m2
Versorgungsmaterial-Fähigkeit:
100000 Meter pro Monat
Hervorheben:

grey polycarbonate solid sheet

,

lightweight polycarbonate panel with hard coat

,

UV resistant polycarbonate sheet for awning

Produktbeschreibung

5mm Grey Polycarbonate Solid Sheet: Durable, Decorative & Shatterproof

The 5mm Grey Polycarbonate Solid Sheet is a premium-grade, monolithic (solid) panel that combines exceptional strength with a sleek, modern aesthetic. It serves as a versatile alternative to glass, acrylic, and traditional building materials, offering superior performance for applications where safety, privacy, and a refined look are paramount.

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 0

1. Core Specifications & Composition

  • Material:​ 100% Virgin Polycarbonate Resin, with a uniform grey tint throughout the sheet (not a surface coating).
  • Thickness:​ 5mm (approximately 3/16"). This provides an ideal balance of rigidity for flat or lightly curved applications and ease of handling/fabrication.
  • Surface:​ Typically supplied with a hard-coat​ on one or both sides. This permanent, co-extruded layer provides superior resistance to scratches, chemicals, and UV degradation.
  • Finish:Grey Tint.​ Available in a range of shades from light smoke to dark graphite. The tint reduces glare and heat transmission while maintaining a degree of light diffusion. It is not completely opaque, offering privacy with soft, shadowy light transmission.

2. Key Properties & Advantages

  • Unmatched Impact Resistance:Up to 250 times stronger than glass​ of the same thickness. It is virtually unbreakable, making it a premier safety and security glazing material. It meets high-impact safety standards.
  • Lightweight:​ Approximately half the weight of glass, it dramatically reduces structural support requirements and makes handling and installation significantly easier and safer.
  • UV Protection:​ High-quality sheets feature a co-extruded UV-inhibitor layer, which blocks over 99.9% of harmful UV rays. This protects the sheet itself from yellowing and brittleness over time and shields interior spaces.
  • Thermal & Dimensional Stability:​ Performs reliably across a wide temperature range (from -40°C to +120°C) with a low thermal expansion coefficient, reducing stress on frames.
  • Inherent Flame Retardancy:​ Polycarbonate is naturally a B1 / Class A fire-rated​ material, with low flame spread and no production of toxic fumes.
  • Aesthetic & Functional Grey Tint:
    • Solar Control & Glare Reduction:​ The tint absorbs a portion of solar radiation, reducing heat gain (Solar Heat Gain Coefficient) and cutting down on harsh glare.
    • Visual Privacy:​ Creates a semi-private, sophisticated appearance, ideal for partitions or façades where complete transparency is not desired.
    • Uniform Appearance:​ Hides minor scratches and fingerprints better than crystal-clear sheets.

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 1

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 2

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 3

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 4

3. Common Applications

  • Security & Safety Glazing:​ Security windows, transaction screens, protective barriers, and machine guards.
  • Architectural Partitions & Dividers:​ Office partitions, room dividers, and balcony balustrades (infill panels) where privacy and style are needed.
  • Signage & Displays:​ Durable face plates for signage, menu boards, and protective covers for displays.
  • Industrial & Machinery:​ Sight glasses, protective shields, and heavy-duty equipment covers.
  • Transportation:​ Window replacements for buses, RVs, or agricultural equipment requiring shatterproof performance.
  • Privacy Screens:​ For residential patios, terraces, or fencing.

4. Handling & Fabrication Notes

  • Easy to Work With:​ Can be cut cleanly with standard woodworking tools (saw, router). For best edges, use carbide-tipped blades.
  • Bending:​ Can be cold-bent (using the minimum bending radius​ specified by the manufacturer, typically 150-200x the sheet thickness) or thermoformed for more complex curves.
  • Installation:​ Must be mounted using proper polycarbonate-compatible sealants​ (silicone, EPDM, or neoprene gaskets) and with adequate space for thermal expansion. Pre-drill holes for fasteners.

Product Specification Table: 5mm Polycarbonate Solid Sheet

Category
Specification
Details / Value
General Description
Material Type
Virgin Polycarbonate, Solid (Monolithic) Sheet
 
Standard Thickness
5 mm (0.197 inches)
 
Standard Sheet Sizes
1220 mm x 2440 mm (4' x 8')
1525 mm x 3050 mm (5' x 10')
Other custom sizes available
 
Available Finishes
Clear, Opal (White), Bronze, Grey, Blue, Green, etc.
 
Standard Surface
One or Two-Sided Anti-Scratch Hard Coat, Polished
Physical & Mechanical Properties
Density
1.2 g/cm³
 
Impact Strength (IZOD Notched)
≥ 650 J/m (Unbreakable - 250x stronger than glass)
 
Tensile Strength at Yield
≥ 60 MPa
 
Flexural Strength
≥ 90 MPa
 
Modulus of Elasticity
2,300 - 2,400 MPa
 
Rockwell Hardness (M Scale)
~ M70
Thermal & Optical Properties
Light Transmission (Clear Sheet)
Approx. 88%
 
Light Transmission (Grey Tint)
Varies by shade (e.g., 30% - 50%)
 
UV Protection
Co-extruded UV-blocking layer (blocks >99.9% of UV rays)
 
Thermal Conductivity (k-value)
0.20 W/(m·K)
 
Service Temperature Range
-40°C to +120°C (Continuous)
 
Thermal Expansion Coefficient
6.7 x 10⁻⁵ /°C (0.067 mm/m/°C)
 
Fire Rating
UL 94 V-0 / B1 (Self-extinguishing)
Performance Data
Min. Bending Radius (Cold Bend)
750 mm (Recommended: 200 x thickness)
 
Water Absorption (24hr)
< 0.15%
 
Weight (Approx.)
6.0 kg/m² (1.23 lb/ft²)
Certifications & Standards
Common Standards
ISO 9001, ASTM D-1003, RoHS Compliant
 
Safety Glazing
Can be certified to relevant ANSI Z97.1 / EN 12600 standards
Handling & Installation
Cutting
Easily cut with circular saws, jigsaws, or CNC routers. Use carbide-tipped blades.
 
Drilling
Standard metal/wood drill bits. Allow for thermal expansion in hole size.
 
Sealing & Gluing
Use silicone sealants compatible with polycarbonate (neutral cure). Avoid solvents.
 
Cleaning

Innovate Poly Solutions: Your Premier Partner in Polycarbonate Manufacturing

About Our Factory

Welcome to Innovate Poly Solutions, a state-of-the-art manufacturing facility dedicated to excellence in polycarbonate solid sheet production and custom awning systems. We are not just manufacturers; we are engineering partners who transform premium polycarbonate into durable, intelligent solutions for architectural, commercial, and residential applications worldwide.

Factory Overview

  • Location:​ Modern 10,000 sq. meter facility in Foshan China
  • Established:​ [2006], with over 19 years of specialized expertise
  • Certifications:​ ISO 9001:2015, ISO 14001, Class A Fire Rating Compliance
  • Capacity:​ 5,000+ tons of polycarbonate sheet production annually
  • Team:​ 100+ skilled engineers, technicians, and quality specialists

Core Manufacturing Excellence

1. Solid Sheet Production Line

Our factory operates with fully automated, German-engineered extrusion lines​ to produce flawless polycarbonate solid sheets:
  • Thickness Range:​ 1.0mm to 20mm
  • Standard Sizes:​ 1220x2440mm, 1560x3050mm, 2050x3050mm
  • Custom Sizes:​ Any dimension with precision cutting
  • Color Options:​ Clear, Opal, Bronze, Grey, Blue, Green, and custom RAL colors
  • Special Features:
    • Dual-sided UV-resistant hard coat
    • Anti-condensation coatings
    • Anti-fog and anti-static treatments
    • Embossed/textured surfaces for decorative applications

2. Advanced Quality Control Laboratory

Our in-house lab ensures every sheet meets international standards:
  • Impact Testing:​ IZOD/Charpy impact resistance verification
  • Optical Testing:​ Haze, transmittance, and clarity measurement
  • Weathering Tests:​ QUV accelerated weathering simulation
  • Mechanical Testing:​ Tensile strength, flexural modulus, hardness
  • Dimensional Accuracy:​ Laser-calibrated thickness and flatness verification

Awning Fabrication Department

We transform our premium sheets into complete, engineered awning systems:

Design & Engineering

  • 3D CAD Modeling & Structural Analysis
  • Wind/Snow Load Engineering​ per local building codes
  • Custom Design Service​ for unique architectural projects
  • Photorealistic Renderings​ for client approval

Fabrication Process

  1. Precision Cutting:​ CNC-controlled routing and sawing
  2. Thermoforming:​ Computer-controlled ovens for perfect curves
  3. Edge Finishing:​ Ultrasonic welding and proprietary sealant application
  4. Frame Fabrication:​ Aluminum/stainless steel cutting, notching, welding
  5. Assembly & Quality Check:​ Complete system assembly and testing
  6. Packaging:​ Custom crating for international shipping

Our Technology Advantage

  • AI-Optimized Extrusion:​ Real-time thickness monitoring and adjustment
  • Robotic Material Handling:​ Minimizes human contact and surface defects
  • Automated Color Dispensing:​ Precise, consistent color formulation
  • Energy Recovery Systems:​ 30% reduced energy consumption vs. industry average
  • Zero-Waste Initiative:​ 98% of production waste recycled

Product Applications We Serve

Market Segment
Solid Sheet Applications
Awning Systems
Architectural
Skylights, curtain walls, partitions, balustrades
Entrance canopies, walkway covers, atriums
Commercial
Security glazing, display cases, signage
Storefronts, restaurant terraces, mall covers
Industrial
Machine guards, safety barriers, sight glasses
Loading docks, outdoor work shelters
Residential
Greenhouse panels, patio roofs, pool enclosures
Pergolas, carports, porch covers
Transportation
Bus shelters, railway station roofing, signage
Highway canopy systems

Why Partner With Us?

1. Vertical Integration

We control the entire process from raw polymer pellets to installed systems, ensuring quality at every step.

2. Customization Capability

  • Custom colors, thicknesses, and sizes
  • Specialized coatings and treatments
  • Complete awning systems with structural engineering
  • Fast prototyping (7-10 day sample turnaround)

3. Global Standards, Local Service

Our products meet or exceed:
  • ASTM​ standards (Americas)
  • EN​ standards (Europe)
  • JIS​ standards (Asia)
  • GB​ standards (China)

4. Sustainability Commitment

  • Solar-powered manufacturing (40% of energy needs)
  • Water recycling system (closed-loop cooling)
  • Sustainable packaging materials
  • Recyclable end products

5. Complete Project Support

  • Technical consultation and design assistance
  • On-site measurement services
  • Installation supervision available
  • After-sales support and warranty

Our Manufacturing Philosophy

At Innovate Poly Solutions, we believe in "Precision Through Technology, Excellence Through Passion."​ Every sheet that leaves our factory carries our commitment to:
  • Consistent Quality​ - Batch-to-batch uniformity guaranteed
  • Technical Innovation​ - Continuous R&D investment (5% of revenue)
  • Customer Partnership​ - Collaborative problem-solving approach
  • Timely Delivery​ - 99% on-time delivery record
  • Competitive Value​ - Optimal price/performance ratio

Visit Our Facility:​ We welcome clients and partners to tour our factory, see our manufacturing process firsthand, and discuss how we can bring your vision to life with durable, beautiful polycarbonate solutions.

Contact us today to request samples, technical data sheets, or a customized quotation for your next project.

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 5

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 6

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 7

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 8

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 9

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for Awning and Canopy 10